HITECH ELP 60

It is a hydraulic briquetting press ideal for small- medium agricultural and industrial companies to recycle the scraps that can be reused and valorised. Specifically, the voluminous scraps from wooden chips, cotton, textile, polyurethane, polystyrene, polyester, polystyrene, polypropylene, hay, straw, alfalfa, feed etc. (containing an indicative humidity between 8%-17%) are processed into cylindrical briquettes and with a variable diameter (according to the briquetting press). These briquettes show a significant reduction in volume 1/5 - 1/30 according to the type of material and up to 150 times (in case of polystyrene). The briquetting press can be connected to silos or internal or external filtering units.

WORKING:

It is based on a mechanical and hydraulic compacting cycle with high pressures. A hopper containing the material is fixed to a loading plane composed of a radial pattern. While this is rotating, the material is taken to a drawer by the screw feeder and it is pre-compressed in the compression chamber. An apt hydraulic compacting cylinder compresses consequently the material in the sleeve-extrusion pipe group.

Our strengths: 

This innovative series of briquetting presses stands out from the competition by a number of unique technical characteristics listed below:

Unique quality briquette thanks to our exclusive hydraulic cylinders and vise

Option for cylindrical hopper

Metal frame newly redesigned 

Loading plane composed by a material hopper and a stirrer fixed to the bottom. A gear motor lets the stirrer rotate and assures the feeding of the material to a screw feeder mounted underneath. The material is loaded then in the drawer.

New electric IP66 control cabinet with SIEMENS PLC LOGO for a maximum reliability and an electronical control of the production process

New hydraulic integrated gearcase composed by the latest generation solenoid valves with high flow rates, reduced exchange time and oil temperature control thermostat

IE2 high efficiency electric motor connected to the hydraulic pump to get the pressure in the hydraulic circuit

New drawer assembly with enlarged crankwebs, consisting of a drawer’s cylinder with PARKER seals and lapped jacket, built with excellent standards of reliability, operative precision and durability. This is fixed vertically to the compacting cylinder and pre-compresses the material into the compression chamber by means of the screw feeder.

Feeding system with screw feederwith apt gearmotor for maximum efficiency

Compressing cylinder with PARKER seals, lapped jacket and screwed pistons (with the same construction criteria of the drawer assembly to optimize the hourly production with the main power installed. It has a piston rod whose function is the compression of the material in the sleeve.

the position of the cylinders is controlled by electromagnetic proximity switches: they reduce the exchanging time of the solenoid valves for the maximum working reliability.

All the flex hoses are equipped with Stopflex system to stop the stroke of the pipe in case of disconnection and avoid the "whip effect"

Hydraulic vise with PARKER guide seals, often imitated by our competitors for its unmatched sturdiness and long reliability. It consists of a strong and reliable steel monoblock without tie rods fixed to the extrusion pipe. It compresses the briquette and releases it when the specific pressure has been achieved.  A pressure gauge controls the operating pressure of the vice.

Control device for the screw feeder with electromagnetic proximity switches 

 

Technical data: 
  • output

kg/H

20÷85 approx.

  • briquette

Ø mm 60
  • motor pump

Kw/Hp 5,5/ 7,5
  • gearmotors power

Kw/Hp 1/ 1,30
  • general power installed

Kw/Hp 6,80/9
  • voltage

Volt/Hz 400/50
  • compacting cylinder 

Ø mm 140
  • compacting cylinder’s stroke power

kg/cm2 800
  • drawer cylinder

kg/cm2 50
  • cylindrical hopper (internal)

Ø mm. 1000
  • Dimensions of the briquetting press

L mm. 1300
  H mm. 1400
  P mm. 2150
  • weight

kg. 980