Special line briquetting presses
Special 200S briquetting press
It is an oleodynamic machine designed to recycle and compact waste, natural and synthetic scrap and other very bulky and light materials from industrial processing (optimum moisture content must be between 8%-17%) into cylindrical briquettes with considerable advantages. It can also be applied to silos or filter batteries indoors or outdoors.
Operation
Operation is based on a mechanical and hydraulic high-pressure compaction cycle. A material containment hopper is attached to a platform consisting of an agitator which, by rotating, ensures the feeding of material to a fixed chamber in which a drawer driven by an oleodynamic cylinder runs, with the function of dosing the material into a compaction chamber. A special pneumatic cylinder has the function of conveying the bulky and light material vertically into the fixed chamber of the drawer, thereby promoting its filling. A hydraulic compacting cylinder then compresses the material in the compacting chamber to form the briquette. A vice equipped with an oil-dynamic cylinder and a quill handles the sliding and ejection of the briquette.
Discover the qualities of our briquetting presses
The qualities
Peerless quality in briquette compacting
Superior construction, strong reliability and uncompromising performances.
Cutting-edge technology, only premium-quality components for extremely high value added and an excellent price-quality ratio.
Maximum flexibility and ease of use.
Design, compact size and ergonomics.
Limited running costs, reduced maintenance interventions and long working life.
Over 130 specific checks during the testing phase on every machine to guarantee excellent quality.
Technical characteristics
Loading unit
The loading unit has been designed for optimum functionality, with a material loading hopper with flush steel wheel stirrer on the bottom that rotates via a mechanical device managed by the movement of the compressor cylinder, ensuring material is fed into a fixed chamber containing a moving box.
Loading unit
Base unit and oil tank
Base unit and oil tank designed and built with thick sheets and tubulars for superior resistance to stress that has been arc welded and powder coated. In addition to its support function, it also acts as the oil tank for hydraulic components. Mounted on the base unit is an IE3 Premium efficiency electric motor, connected to a Casappa hydraulic pump to pressurise the system, an oil filtration device, an output pipe with air filter and for oil refill, a max. oil temperature thermostat and an electrical oil-level sensor that stops the machine in the event of a leak.
Base unit and oil tank
Oil cooling unit
Highly reliable oil cooling unit composed of a centrifugal pump that draws oil from the tank and sends it to an Oesse closed-circuit air/oil heat exchanger, optimising cooling and avoiding deterioration and consequent wear of components. This eliminates the problem of continuous water consumption and the possible formation of limescale, improving overall machine performance and enabling concrete savings in terms of maintenance.
Oil cooling unit
Box unit
The box unit has been projected with excellent build quality and reliability criteria. It is composed of a hydraulic cylinder with lapped housing and Parker seals, whose position is detected by proximity switches to optimize the exchanging time of the electrovalves). It activates the adjustable moving drawer to portion and pre-compress the material, from the loading hopper to a compression chamber.
Box unit
Compacting unit
Compacting unit designed with specific anti-wear components and treatments consisting of an oleodynamic compactor cylinder with two coaxial sections for maximum forward speed and maximum compaction force, optimizing hourly production. It is equipped with a piston rod (in K100) with the function of compressing the material inside a compaction chamber consisting of a front sleeve (in K110) and creating the briquette
Compacting unit
Vice unit
Vice unit composed of a CNC machined single-body vice with high-quality, high-reliability hydraulic cylinder and Parker seals and guide rings which holds and releases an extrusion pipe within which the briquette is held during the compression phase and released once the specific pressure required for briquette is reached. A dedicated pressure gauge allows control of vice operating pressure.
Vice unit
Hydraulic components
Entirely exclusive hydraulic components with high-performance and high-reliability manage the operating phases of the machine's briquetting cycle, optimising hourly yields. An exclusive block (manifold master) acts as a connection node for all hydraulic components. The movement and operating sequence of the cylinders is managed by two Eaton electrovalves.
Hydraulic components
Electric control panel
State of the art IP 55 high technological and functional electric control panel equipped with brand new Eaton PLC (Industry 4.0) for the electronic control of the production process able to connect with computer's systems. The PLC is equipped with pressure discharge programme for progressive start-up. A digital thermostat controls the oil temperature.
Electric control panel
Technical data
| Approximate output | Kg/h | 70 ÷ 140 |
| Briquette | Ø mm | 70 |
| Box cylinder | Ø mm | 60 |
| Compression cylinder | Ø mm | 180 |
| Maximum compacting pressure | bar | 800 |
| Pump motor power | kW | 9.2 |
| Total installed power | kW | 10.5 |
| Voltage | Volts/HZ | 400 / 50 |
| Hopper | Ø mm | 1000 |
| Briquetting press dimensions | L (mm) P (mm) H (mm) | 1200 1838 1467 |
| Weight (kg) | Kg | 1230 |
On-demand accessories
Mechanical level sensorLevel sensor to be applied to the hopper of the briquetting press. It is equipped with a rotor (the material and dimensions vary) which starts and stops the machine automatically.
Inspection door for hoppers Ø 1000 Inspection door to be applied to the hopper of the briquetting press. Recommended when the machine is placed under silos and filtering stations. It is made up of a sturdy hinged steel frame equipped with a visor.
Anti-frost unitAnti-frost unit to be applied to the oil tank; recommended for machines installed outdoors. It is a heating element with an adjustable thermostat.
Supplementary hopper Ø 1000 – H 930 mmSupplementary hopper to be applied to the base hopper of the briquetting press to increase the storage volume of the chips.
